Stretch Film Recycling System

Blown and Cast Film Producers

HDPE, LDPE, PP, shirnk, stretch film,

BOPP,CPP, OPP leftover waste of edge

trim from blown film in the format of

scraps(T-shirt bags cut-offs from bag

making processes), complete film rolls and sheet can be eddiciently recycled in a simple process. The high quality, uniformed sized recycled pellets are almost like virgin material which can be put directly back into the film production line. 

 In-house waste generated from the production of PP woven bags, non-woven, jumbo bags, PP raffia PP woveb sacks and tapes. The recycled PP pellets can be reused (100%) for production, in most cases in circular weaving looms and tapelines. 

    - One-step direct technology with cutting + extrusion +pelletizing

   - Very easy to install, operate and perform maintenance

   - Fast change between different types of material

POLYSTAR’s Repro-Flex is designed for the reprocessing of polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a highly productive rate. 

1 & 2 - Feeding 

Feeding of scraps is easy, flexible and autimatically controlled.

Film-on0rolls can be fed with nip roller feeder. 

3- Cutting & Compacting      

Very fast and stable feeding from the compactor directly into the extruder 

4- Additive feeder 

Color master batch and CaCO3 compunds (in pellet form) can be added during the recycling process 

5- Double degassing 

Able to process both printed and non-printed material

6- Filtration

Filter with dual channel system for non-stop operation and reduces machine down time 

7- Die face pelletizing 

Produces high quality plastic pellets for reprocessing